3D Body Die Design

Body Die DesignBody Die · Hem'g · Hot Stamping

From product-data review to process validation, 3D die modeling and manufacturing drawings.

Design Engineering

Precise 3D Data,
the Standard for Die Manufacturing

지성엔지니어링은 차체 부품의 형상, 성형 조건, 조립 품질을 함께 검토해 금형 구조를 설계합니다. 단순 Modeling이 아니라 제작·가공·트라이아웃 단계에서 발생할 수 있는 리스크를 설계 단계에서 줄이는 것을 목표로 합니다.

CATIA / NX
OEM-collaborative CAD environment
3D + 2D
Linked model & drawing output
Press Die
Specialized Body Die Design
Core Technology

From part geometry to mass-production dies
3D Design Capability

01

3D Body Die Design

  • Precise realization of part geometry, die structure and strip layout
  • Compliance with OEM standard CAD formats
3D body die exploded view CAD design screen
3D BODY DIE
02

Hem'g Die

  • Securing hemming quality and surface precision
  • Die structures designed to process conditions
Hemming process site Hemming process site Hemming process site Hemming process site Hemming process site Hemming process site
HEM'G DIE
03

Hot Stamping Die

  • Die structures considering high-temperature forming and cooling channels
  • Realizing lightweight, high-strength parts
Hot stamping process site Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result
HOT STAMPING
04

General Die (Fender)

  • Design and manufacture of general-purpose press dies beyond body dies
  • Die solutions for diverse part geometries
General die drawing 1 General die drawing 2 General die manufacturing site General die manufacturing site General die manufacturing site General die manufacturing site General die manufacturing site General die manufacturing site
GENERAL DIE
03

General Die (Side / TG OTR)

  • Design and manufacture of general-purpose press dies beyond body dies
  • Die solutions for diverse part geometries
Hot stamping process site Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result Body structural analysis result
HOT STAMPING
Work Flow

Design Process

Step 1Product Data ReviewChecking part geometry, datum surfaces and quality requirements
Step 2Process PlanningSetting forming direction, number of operations and die-structure approach
Step 33D Die DesignDetailed modeling of upper/lower dies, pads, cams and guides
Step 4Validation & DrawingProducing manufacturing drawings after interference and manufacturability review
Toolchain

Key Tools

CATIA V5Siemens NXSolidWorksClass-A SurfacePress Die
Deliverables

Deliverables

Scope
Body dies · Hemming dies · Hot stamping dies · General press dies
Data
3D models and 2D drawings based on OEM standard CAD formats
Review Items
Part geometry · forming direction · interference · assemblability · manufacturability